Predict

Based: Adelaide, SA
Industry: Mining

predict.net.au

 

PREDICT Australia applies a unique methodology of Predictive Maintenance engineering to help customers optimise their installations maintenance, equipment’s performance, and transition into industry 4.0 in a safe and efficient manner. Its KSAEM end-to-end predictive solution can be applied across various sectors, and provides information about installation, estimates the remaining useful life of equipment, anticipates failures and conducts root cause analysis.

Downtime for maintenance and repairs can be a major cost in a range of industries. Predictive maintenance can reduce this downtime, eliminate breakdowns and increase productivity.

PREDICT’s advance predictive maintenance solution, KASEM® (Knowledge and Advanced Services for E-Maintenance), anticipates equipment failure and deviations from expected behaviour and diagnoses the causes of malfunctions. It gives end-users a clear vision and understanding of the health and operation of their assets.

KASEM® is an end-to-end predictive solution be applicable to different sectors such as mining, energy, Defence, space, oil and gas, aeronautics, industrial vehicles, steel and metal chemical, water, paper and pulp industries. In fact, any heavy industry.

It helps decision makers to take cost-effective maintenance actions. It facilitates a sustainable return to nominal operations by:

  • providing a clear vision of the installation

  • estimating the remaining useful life of the equipment

  • anticipating failures

  • conducting root cause analysis.

KASEM® also provides a fleet or multi-site comparison and analysis for a better management of multiple assets of the same type.

The strength of KASEM® lies in its ability to combine the physics and engineering behind the equipment with the data from the sensors attached to the equipment. This allows it to make accurate analysis and provide real value to the clients. The solution can apply to different types of equipment across various sectors.

The digital platform can be deployed on site or on a secure cloud server. It’s highly scalable, can host data for different equipment for different sites and can be securely accessed around the world. It helps companies:

  • eliminate breakdowns

  • increase productivity

  • reduce maintenance costs

  • increase maintainability

  • detect defects early

  • reduce energy consumption.

PREDICT Australia is an innovative supplier operating in the cutting-edge market of predictive technologies. It applies a unique methodology of predictive maintenance engineering to help customers optimise their installations maintenance, equipment’s performance, and transition into industry 4.0 in a safe and efficient manner.

PREDICT Australia’s vision is to help customers move towards a predictive and proactive maintenance strategy by better understanding their assets through existing data. By providing early detection of faults and dysfunctions, monitoring remaining useful life (RUL) of assets, and providing diagnosis tools, businesses can reduce their maintenance and operating costs through reducing failures and optimising maintenance planning.

The benefits of PREDICT’s solutions can be seen from just 3-6 months after installation in 3 main areas:

  • Maintainability: PREDICT enables clients to schedule maintenance and prevent unforeseen downtimes through the early detection of faults and remaining useful life (RUL) estimates. This optimised maintenance schedule saves clients an estimated 12 to 30% in overall maintenance costs.

  • Availability: With the optimised maintenance schedule, the equipment downtime can be reduced up to 75%, thereby, increasing the operational availability

  • Performance: Along with increased availability, production is also increased by 20 to 25%. With PREDICT monitoring equipment’s energy outputs, PREDICT can detect early indications of energy losses, improving the energy efficiency of the equipment.